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Indian Institute of Technology Roorkee

Welding Metallurgy

Indian Institute of Technology Roorkee via YouTube

Overview

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This course focuses on understanding the metallurgical principles and concepts of welding processes. Students are required to be aware of the science and engineering behind welding phenomena especially in the domain of weld metal solidification, heat transfer, heat treatment processes, strengthening mechanisms, formation of heat affected zones etc. The course will be useful for engineering graduates as well as professionals working in the area of welding.

The course requires an introductory knowledge of basic manufacturing processes, material science and engineering. It broadly includes the following topics such as introduction to welding metallurgy, phase diagrams, phase transformation, heat treatment processes, metal strengthening approaches, heat flow and pressure distribution in welding, concept of solidification and heat affected zones in welding, residual stresses and distortion and solidification cracking.

Syllabus

Welding Metallurgy.
Distinct Zones in Fusion Welded Specimen.
Heat Affected Zone.
Properties of Heat Affect Zone.
Microstructural Products in Weldments.
Introduction to Preheat and Postweld Heat Treatment.
Preheat and Postweld Heat Treatment of Different Materials.
Residual Stresses in Welding.
Causes of Residual Stress Development in Welding.
Measurement of Residual Stresses in Weldments.
Controlling Residual Stresses in Weldments.
Introduction to Welding Distortion.
Types of Welding Distortions.
Angular Distortions in Welds.
Bowing, Buckling and Twisting in Welds.
Control of Distortion in Welds.
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Introduction to welding metallurgy.
Overview of Welding Processes.
Introduction to phase diagrams.
Phase diagram of Iron Carbon system.
Phase diagram of non ferrous metals and alloys.
Phase Transformations.
Time Temperature Transformation Diagrams.
Continuous Cooling Transformation Diagrams.
Carbon Equivalent, Schaeffler Diagrams.
Problem solving on Phase Diagrams.
Introduction to strengthening mechanism in metals.
Solid solution strengthening and grain refinement.
Precipitation Hardening and Martensite Strengthening.
Strain Hardening and Strain Ageing.
Problem solving on strengthening mechanism in metals.
Introduction to Heat treatment Processes in Welding.
Hardening and Hardenability.
Martempering and Austempering.
Case Hardening methods.
Heat treatment of Non-Ferrous metals and alloys.
Heat Sources in Welding.
Heat Flow in Welding.
Temperature Distribution in Welding.
Effect of Welding Parameters.
Metallurgical effect of Heat Flow on Welding.
Principles of Solidification in Welding.
Solute redistribution during Solidification.
Constitutional Supercooling.
Microsegregation and Banding.
Grain Structure during Solidification in Welding.

Taught by

IIT Roorkee July 2018

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Reviews

5.0 rating, based on 10 Class Central reviews

Start your review of Welding Metallurgy

  • I learned a lot. Very knowledgeable Course. I am preparing for CSWIP 3.1 Exams and I am confident to pass after learning this course
  • It is very informative and nice course. With the help of this course one should understand the meaning of welding Matellurgy.
  • The course taught me alot when it comes to material science and behavior of metals under welding. Very good course.
  • Princely Chukwuemeka J. Akanegbu
    Thanks so so very much Prof K. Jho for the inside knowledge of welding metallurgy, this will help me allot. During my inspection process and documentation
  • Corey Leblanc
    This is a awesome course to take it helped me learn and have a better understanding about metal and welding how it combined to Form one complete work piece.i recommend this class to anyone who is interested in learning how to weld.
  • Khateeb Ahmad
    This course is informative about welding and its characteristics, which enhances and refreshes my knowledge of the concepts of welding . The way of teaching is very simple and accurate, as well as very easy to understand.
  • Motsoeneng Molohadi Precious
    One of the best and easiest courses I have ever enrolled for. The lecturer throughly explains everything so that it is easy to follow and learn.
  • Profile image for Arfan Ali
    Arfan Ali
    This course is a good course to take provided that you can remain self-motivated throughout the semester. There are various ways to learn the material, and freedom to work when you have time and not in a highly structured environment. The longer assignments will take more effort, but on a whole a consistent amount of work is required skill improvement
  • Profile image for Ahmed Abdullah
    Ahmed Abdullah
    Satisfying course give me a informative stuff which has increased my knowledge and interest in the areas of field of Metallurgical engineering
  • Profile image for Hasan Vathulla P
    Hasan Vathulla P
    Excellent topic and lot of information get it from your course. in you provide any certificate it helpful to renew API courses

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