Whether it is manual welding or robotic welding, to ensure quality, you must have a solid knowledge and ability to prevent welding metallurgical defects. This course aims to guide learners to master the control methods of the organization and performance of welding joints, common measures to prevent welding metallurgical defects, and perform necessary performance and defect analysis by completing six modules: fusion welding heat process, welding materials and selection, fusion welding metallurgy process and composition control, welding joint organization and performance, welding metallurgical defect prevention and welding crack prevention. Cultivate the ability to analyze and solve problems, and lay a foundation for the follow-up core courses of metal materials welding, welding structure manufacturing process and implementation. The course follows the law of fusion welding process, adopts action-oriented teaching method to set up learning situations, and implements the concepts of "student-oriented, teacher-oriented", "integration of truth and reality", and "doing in learning and learning by doing", so that learners can acquire professional abilities consistent with the actual job requirements of enterprises, and guide the thinking habits of separating the false from the true and distinguishing right from wrong. Cultivate the attitude of respecting science and seeking truth from facts, enhance the awareness of quality.
Overview
Syllabus
- Module 1 Fusion Welding Heat Process
- 1.1 Knowledge of welding heat source
- 1.2 Awareness of welding temperature field
- 1.3 Adjustment of welding heat cycle
- Module 2 Fusion Welding Metallurgical Process and Composition Control(Part 1)
- 2.1 The formation process of molten pool
- 2.2 Determination of welding electrode coating coefficient
- 2.3 Cognition of Welding Chemical Metallurgical Process
- 2.4.1 The role and control of hydrogen on weld metal(Part 1)
- 2.4.2 The role and control of nitrogen on weld metal (Part 2)
- 2.5 Oxidation and deoxidation of weld metal
- 2.6 Cognition of welding slag
- 2.7 Control of sulfur and phosphorus in weld metal
- 2.8 Alloying of weld metal
- 2.9 Determination of diffused hydrogen content in weld metal
- Module 3 Microstructure and properties of welded joints
- 3.1Regulation of molten pool solidification and solid phase transformation of weld metal
- 3.2 Cognition of welding fusion zone
- 3.3.1 Cognition of Welding heat Affected Zone (Part 1)
- 3.3.2 Cognition of welding heat-affected Zone performance
- 3.4 Determination of microstructure and properties of welded joints
- MoModule 4 Welding metallurgy deficiency
- 4.1 Awareness of welding imperfections
- 4.2 Prevention of porosity in welds
- 4.3 Prevention of Inclusions in welds
- Module 5 Welding cracks
- 5.1 Understanding of Welding Cracks
- 5.2 Analysis and Prevention of Weld hot cracking
- 5.3 Analysis and prevention of weld cold cracking
- 5.4 Other welding Crack prevention
Taught by
Sichuan Polytechnic University