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XuetangX

Intelligent Equipment Fault Diagnosis and Maintenance

via XuetangX

Overview

The Intelligent Equipment Fault Diagnosis and Maintenance course primarily covers the analysis and troubleshooting methods for intelligent equipment system fault diagnosis, spindle fault diagnosis, feed axis fault diagnosis, tool change fault diagnosis, and auxiliary function fault diagnosis. Electromechanical maintenance specialties consider this course as a compulsory core professional subject. Moreover, it is also essential for the further training of equipment maintenance technicians and mandatory for pre-job examinations for positions such as machine tool maintenance engineers, machine tool commissioners, equipment installers, after-sales service repair personnel, and machine operators.

Through the study of this course, students can master the basic knowledge of intelligent equipment maintenance, proficiently grasp the control logic of intelligent equipment, general methods for fault diagnosis of mechanical and electrical equipment, and essential skills for universal equipment maintenance. CNC machine tools have high precision and rigidity, which allows for favorable machining parameters and high productivity. The high degree of automation in these machine tools can reduce labor intensity; however, it demands higher quality from operators and even higher technical requirements from maintenance personnel.

The teaching design adopts a "fault diagnosis as the carrier" approach, combined with a teaching model of "project orientation, task driving, work-integrated learning, school-enterprise cooperation", which demonstrates distinct vocational characteristics. The course is divided into six modules and 35 knowledge points: Module I, Intelligent Equipment Diagnosis Methods; Module II, Intelligent Control Technology; Module III, Understanding CNC Machine Tool Fault Diagnosis; Module IV, Application Technology of Industrial Robots; Module V, Maintenance and Maintenance of Industrial Robots; Module VI, Intelligent Manufacturing Cell Integrated Application.


Syllabus

  • Chapter 1 Intelligent Equipment Diagnosis Method
    • 1.1 Basic Methods for Maintaining and Diagnosing Intelligent Equipment
    • 1.2 Common Methods for Diagnosing Faults in Intelligent Equipment
    • 1.3 Control Principle of Intelligent Equipment
    • 1.4 Overview of Intelligent Manufacturing Equipment
  • Chapter 2 Intelligent Control Technology
    • 2.1 Intelligent Open-loop Control Technology
    • 2.2 Intelligent Semi-closed Loop Control Technology
    • 2.3 Intelligent Closed-loop Control Technology
    • 2.4 Characteristics of Automatic Control Systems
  • Chapter 3 The understanding of Fault Diagnosis of NC Machine Tool
    • 3.1 Types and Classifications of CNC Machine Tools
    • 3.2 The Classification of CNC Machine Tool Faults
    • 3.3 Methods for Diagnosing CNC Machine Tool Faults
    • 3.4 Lubrication Inspection and Maintenance of CNC Machine Tools
    • 3.5 Diagnostics for CNC Machine Tool Spindle Positioning Failure
  • Chapter 4 Industrial Robot Application Technology
    • 4.1 Industrial Robot Mechanical Structure
    • 4.2 Diagnosis of Mechanical Faults in Industrial Robots
    • 4.3 Analysis of Electrical Faults in Industrial Robots
    • 4.4 Precautions for Industrial Robot Maintenance
  • Chapter 5 The Maintenance and Maintenance of Industrial Robot
    • 5.1 Diagnosis of Overload Alarm Malfunctions in Industrial Robots
    • 5.2 Troubleshooting I/O Signal Faults in Industrial Robots
    • 5.3 Diagnosis of Industrial Network Communication Faults
  • Chapter 6 The Integrated application of Intelligent Manufacturing Cell
    • 6.1 Diagnosis of Industrial Network Communication Faults
    • 6.2 The Composition of Smart Manufacturing Units
    • 6.3 Maintenance Content and Strategies of Intelligent Manufacturing Units
    • 6.4 Digital Workshop
    • 6.5 Smart Factory
    • 6.6 Interconnectivity of Intelligent Equipment
  • Chapter 7 Intelligent Equipment Communication
    • 7.1 Communication Methods for Intelligent Equipment in Smart Manufacturing
    • 7.2 Diagnosis of Industrial Ethernet Communication Faults
  • Chapter 8 The Core System of CNC Machine Too
    • 8.1 Design of the Startup Circuit for CNC Machine Tools
    • 8.2 Circuit Design of the Servo System for CNC Machine Tools
    • 8.3 Control Circuit of the Tool Changer for CNC Machine Tools
    • 8.4 Design of Coolant and Lubrication System Control for CNC Machine Tools
  • Final Exam

    Taught by

    GUANGXI TECHNOLOGICAL COLLEGE OF MACHINERY AND ELECTRICITY

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