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Indian Institute of Technology, Kharagpur

Metallocene and Metal-carbene based Organometallic Compounds as Industrially Important Advanced Polyolefin Catalysts

Indian Institute of Technology, Kharagpur and NPTEL via Swayam

Overview

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ABOUT THE COURSE: Among the various organometallic catalysts, metallocene and metal-carbene based catalysts have rapidly been developed for industrial use in olefin polymerization in the last two decades. The unique design, structural parameters and symmetry of metallocene catalysts afford exceptional activity in α-olefin polymerization in presence of activator to produce high molecular weight polyolefin where stereoregularity/microstructure can be finely controlled to meet the targeted applications. In parallel, the transition metal carbene/alkylidene complexes with M=C bond have attracted chemists and industries as living alkene metathesis polymerization catalysts. In this course, the main focus will be to address the understanding the concept, designing principle of catalysts, reactions mechanism and developing pathways of these type of popular and attractive catalysts used in polymer industries. The knowledge gained in this course will further help to design and develop appropriate catalyst systems to achieve tailored polymers, oligomers and other value added compounds.INTENDED AUDIENCE: UG, PG, PhD students; Relevant industrial personsPREREQUISITES: Basic organometallic chemistryINDUSTRY SUPPORT: Polymer manufacturing industries

Syllabus

Week 1: A brief overview of transition metal/organometallic catalysts in industrially important processes with special focus on polyolefin industrial synthesis. Introduction to the most attractive class of catalysts based on Metallocene and Metal-carbene compounds; Structural variation with metal ions and ligands.Week 2:Metallocene compounds: Synthesis, structural parameters, bonding, unique properties and reactivity; Evaluation of metallocene (Group 4 metals) catalysts in olefin polymerization.Week 3:Understanding the polymerization mechanism; Choice and role of co-catalysts (aluminium and boron based); Strategic development of metallocene catalysts for tailored and high molecular weight LDPE, LLDPE, ethylene-α-olefin copolymers; Superiority over Ziegler-Natta catalysts.Week 4:Controlling stereoregularity in polyolefin by Zr(IV)-metallocene catalysts: Designing and choice of ligands; Metallocene symmetry; Catalysts site control and chain end control mechanism; Correlation between symmetry of metallocene and stereo-regularity/microstructure/physical properties of the polyolefin.Week 5:Supported metallocene catalysts for commercial process; Ti(IV) based constrained geometry catalysts for high molecular weight polyolefin: design, structure and mechanism; A brief discussion on dual role of metallocene catalysts in depolymerization - a highly demanding aspect at current time.Week 6:Metal-carbene and alkylidene complexes - a unique class of organometallic compounds with M=C bond: Synthesis, structure, bonding, unique properties and reactivity.Week 7:Metathesis reaction by metal carbene /alkylidene complexes (Ti, Mo, W, Ta, Ru) with special focus on ring-opening metathesis polymerization (ROMP) of cyclic olefins by Shrock’s and Grubbs’ catalysts; Concept and mechanism of polymerization.Week 8:Discussion on development of living ROMP by Grubbs catalyst through a systematic approach; Role of ligands; Versatility of Grubbs’ catalysts and compatibility towards functional groups and ring-strain of monomer; Well-defined copolymers by Grubbs’ catalyst and industrial importance.

Taught by

Prof. Sanjib K. Patra

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