Heavy Manufacturing

Welcome to the comprehensive course on Welding Processes and Quality Control for Heavy Manufacturing. In this course, we will explore the fundamental principles, advanced techniques, and cutting-edge technologies essential for producing high-quality welded components used in process plant equipment and heavy manufacturing industries. Welding Process for Manufacturing Process Plant Equipment: In the first part of this course, we will delve into the diverse world of welding processes used in manufacturing process plant equipment. From shielded metal arc welding (SMAW) to gas tungsten arc welding (GTAW) and beyond, learners will gain a comprehensive understanding of various welding techniques, their applications, and best practices. Practical demonstrations and simulations will allow participants to develop hands-on skills in selecting, setting up, and executing welding processes tailored to the specific requirements of process plant equipment fabrication. Special Welding Practice and Post-Weld Treatment Procedures - Heavy Manufacturing : Moving on, we will explore special welding practices and post-weld treatment procedures critical for ensuring the integrity and reliability of welded components in heavy manufacturing. Techniques such as thermite welding, friction stir welding, and explosive welding will be examined, alongside post-weld treatments like stress relieving, normalizing, and tempering. Through case studies and real-world examples, learners will understand how to apply these specialized techniques and procedures to optimize weld quality, minimize defects, and enhance the performance of welded components. Quality Control Techniques, Automation in Welding, and IoT 4.0: Finally, we will explore quality control techniques, automation in welding, and the integration of IoT 4.0 technologies in heavy manufacturing. Learners will delve into non-destructive inspection methods, dimensional checks, and standards and codes governing weld quality assurance. Additionally, they will explore how automation and IoT 4.0 technologies revolutionize welding processes, enabling real-time monitoring, data analytics, and predictive maintenance. Through hands-on exercises and demonstrations, participants will learn to leverage these advancements to optimize productivity, consistency, and quality assurance in heavy manufacturing operations. By the end of this course, participants will emerge equipped with the knowledge, skills, and practical experience to excel in welding processes, post-weld treatments, and quality control practices specific to heavy manufacturing. Whether entering the workforce or advancing in their careers, graduates will be well-prepared to contribute to the efficiency, reliability, and innovation of heavy manufacturing industries. Join us on this exciting journey as we unlock the secrets to success in welding and quality control for heavy manufacturing! Target Learners:  Working Professional of Mechanical, Manufacturing and Chemical Engineers  Undergraduate students of Mechanical, Manufacturing & Chemical Engineering  Students from Manufacturing and Automation  Post-Graduate Students of Computer Integrated Manufacturing  Practicing Engineers in Process Plant equipment  Diploma students of Mechanical / Manufacturing

Welcome to the comprehensive course on “Foundations in Heavy Industry Production”, where we delve into the intricate techniques and practices essential for producing components vital to various industries. Casting Process in Heavy Manufacturing: In the first part of this course, we explore the fascinating world of casting, a cornerstone of heavy manufacturing. Casting technology enables the production of intricate components by shaping molten metal into molds. Learners will delve into the principles of casting, including the types of castings, forgeability of materials, and casting defects. Through hands-on exercises and case studies, participants will gain insights into the diverse applications of casting across industries, from automotive to aerospace. Forging Process in Heavy Manufacturing: The second part of the course delves into the art of forging, where metals are shaped through compression forces to create strong and durable components. Participants will explore different types of forging processes, including closed die and open die forging, and learn about the forgeability of materials and typical operations involved. With practical demonstrations and simulations, learners will develop the skills necessary to produce high-quality forged components for heavy manufacturing applications. Welding in Heavy Manufacturing: Finally, we delve into the world of welding, a critical process for joining metals in heavy manufacturing. Participants will gain a comprehensive understanding of weld joint types, welding symbol representation, and welding positions. They will explore welding procedure specification, welder qualification, and welding consumable selection, ensuring quality and consistency in welding processes. Through case studies and hands-on training, participants will learn to identify and mitigate welding defects while adhering to industry standards and best practices. Throughout the course, learners will engage in practical tasks, exercises, and real-world applications to strengthen their understanding of heavy manufacturing processes. By the completion of the course, students will have gained the knowledge and abilities necessary to excel in the development, building, and upkeep of heavy manufacturing components. Whenever they start the workforce or advance in their careers, graduates will be well-prepared to contribute to the creativity and efficiency of heavy industrial processes. Join us on this journey as we unravel the complexities of casting, forging, and welding in heavy manufacturing, and unlock your potential to make meaningful contributions to the field of Heavy Engineering. Target Learners:  Working Professional of Mechanical, Manufacturing and Chemical Engineers  Undergraduate students of Mechanical, Manufacturing & Chemical Engineering  Students from Manufacturing and Automation  Post-Graduate Students of Computer Integrated Manufacturing  Practicing Engineers in Process Plant equipment  Diploma students of Mechanical / Manufacturing

Welcome to the Heavy Manufacturing course, where we explore the intricate techniques and technologies essential for modern manufacturing. This comprehensive program delves into three key areas: Machining Processes in Manufacturing, Fluid Power System in Production and Controls of Manufacturing, and Pressure Vessel Specialized Manufacturing, Surface Treatment, and Refractory Materials. Through theoretical knowledge and hands-on practical applications, students will gain a deep understanding of the principles, methodologies, and best practices shaping the field of advanced manufacturing. In the Machining Processes module, students will embark on a journey through the fundamental techniques used to shape raw materials into precise components. From traditional turning and milling to specialized processes such as deep hole drilling and thread machining, learners will explore the principles of material removal, tool selection, and chip formation. Understanding the mechanism of metal cutting, tool wear, and tool life is crucial for optimizing machining parameters and achieving superior surface finish and dimensional accuracy. Additionally, learners will delve into advanced machining technologies including CNC machines and programming, enabling automation and enhancing productivity in manufacturing operations. The Fluid Power System module introduces learners to the dynamic world of hydraulic and pneumatic systems that power a wide range of manufacturing processes. Through theoretical lectures and practical demonstrations, learners will delve into the components, properties, and generation of hydraulic oil and compressed air. Control valves play a pivotal role in regulating fluid flow and pressure within these systems, and new learner will gain expertise in various valve types and their applications. Hands-on circuits is included in designing hydraulic-powered circuits for milling, grinding, drilling, and hydraulic press applications, as well as pneumatic circuits for safety, clamping, and dual pressure control. Maintenance and troubleshooting techniques for fluid power systems, including pneumatic systems and servo valves, will also be covered to ensure uninterrupted operation in manufacturing environments. In the Pressure Vessel module, learners will explore the intricacies of fabricating and maintaining vessels designed to contain fluids or gases at high pressures and temperatures. Specialized manufacturing processes such as tube-to-tube sheet welding and robotic welding ensure precise assembly and structural integrity of pressure vessel components. Surface treatment methods, including painting and thermal spray aluminum coating, are vital for enhancing corrosion resistance and extending vessel lifespan. Furthermore, learners will gain insights into the selection and application of refractory materials to provide thermal insulation and protect vessel walls in high-temperature environments. By the end of this course, students will emerge as proficient Manufacturing Engineers equipped with the knowledge and skills to tackle complex challenges in advanced manufacturing processes. Whether entering the workforce or advancing in their careers, graduates will be well-prepared to contribute to industries at the forefront of technological innovation and industrial excellence. Target Learners:  Working Professional of Mechanical, Manufacturing and Chemical Engineers  Undergraduate students of Mechanical, Manufacturing & Chemical Engineering  Students from Manufacturing and Automation  Post-Graduate Students of Computer Integrated Manufacturing  Practicing Engineers in Process Plant equipment  Diploma students of Mechanical / Manufacturing