Overview

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This course covers the evolution and application of heavy lifting techniques across various sectors. It starts with an introduction to the significance and engineering concepts of heavy lifts, detailing advanced machinery and sector-specific applications. Fundamental concepts of force handling, including horizontal and vertical movements, forces and equilibrium, and load estimation, are explored through case studies. The course delves into friction mechanics, mechanical advantage, reeving, and the lever principle, providing essential knowledge for load management. It introduces lifting gears, covering shackles, wire rope slings, and spreaders, and explores hydraulic systems, various jacks, and strand jacks. Real-world applications, including the installation of sky bridges and other heavy lifting scenarios, are examined to highlight the practical utility of these advanced technologies. Target Learners: • Undergraduate students of Civil Engineering • Undergraduate students of Mechanical Engineering • Post-Graduate Students in Civil and Mechanical Engineering. • Practicing Engineers involved in heavy lifting in construction. • Faculties in Civil and Mechanical Engineering. • Professionals in construction industry • Engineers and project managers involved in large projects Prerequisites: • Basics of Civil Engineering • Basics of Mechanical Engineering • Basics of Engineering Mechanics • Understanding of Construction Techniques

Syllabus

Introduction

This course module explores the evolution of heavy lifts, beginning with an introduction to their significance and the basic engineering concepts behind them. The module is divided into two parts, detailing these engineering applications. It then examines the machinery required for advanced lifting methods. The course further delves into sector-specific applications: heavy lifting in the power sector, hydrocarbon industry, power transmission and distribution, and the building and material handling sector. Additionally, it covers the role of heavy lifting in water and effluent treatment, as well as in the installation of statues, highlighting the broad utility of advanced lifting technologies.

Application of Engineering Mechanics -1

This course module introduces the fundamental concepts of handling forces, focusing on both horizontal and vertical movements. It delves into the principles of forces and equilibrium, illustrated through case studies on the composition of forces and three-dimensional force systems. The module covers moments and couples, emphasizing their role in engineering mechanics. Additionally, it highlights the importance of accurate load estimation and understanding the center of gravity. A dedicated case study on the center of gravity further reinforces these concepts, providing practical insights and applications essential for mastering the complexities of force management in various engineering contexts.

Application of Engineering Mechanics -2

This course module explores the fundamental concepts of sliding and rolling friction, providing a comprehensive understanding of their roles in mechanical systems. It delves into mechanical advantage in lifting and shifting systems, particularly focusing on reeving and its applications. The module also covers the lever principle, essential for understanding load distribution and manipulation. Additionally, it provides detailed guidance on calculating forces on load handling elements, split into two parts for thorough exploration. By the end of the course, learners will gain an understanding in friction mechanics and load management, crucial for efficient and safe handling operations in various engineering fields.

Lifting Gears and Accessories

This course module provides a comprehensive introduction to lifting gears and essential components used in rigging and lifting operations. It begins with an overview of shackles, exploring their types and applications. The module then covers wire rope slings in two parts, detailing their construction, configurations, and diverse applications across industries. Additionally, it delves into the specialized equipment of spreaders and lifting beams, discussing their design principles, functionalities, and practical applications through two comprehensive sections. By the end of the module, learners will have acquired fundamental knowledge and skills necessary for the safe and effective use of lifting gears in various lifting and rigging scenarios.

Applications of Hydraulics

This course module covers hydraulic systems and their basic components, providing a fundamental understanding essential for advanced applications. It explores various types of jacks and their specific applications, including special types used in unique lifting scenarios. The module introduces the principles of strand jacks, detailing their control systems and the advantages of computerized control. It further examines the application of strand jacks in lifting and installing sky bridges, showcasing their precision and reliability. Finally, it discusses real-world applications of strand jacks in heavy lifting contexts, highlighting their efficiency and versatility in modern engineering projects requiring precise and controlled lifting operations.